Assessor Resource

RIIPHA303D
Operate agglomeration circuit

Assessment tool

Version 1.0
Issue Date: May 2024


This unit describes a participant’s skills and knowledge required to operate agglomeration circuit in Metalliferous Mining.

This unit is appropriate for those working in operational roles.

Licensing, legislative, regulatory and certification requirements that apply to this unit can vary between states, territories, and Industry sectors. Relevant information must be sourced prior to application of the unit.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

1. Plan and prepare for agglomeration process

1.1. Access, interpret and apply agglomeration circuit documentation and ensure the work activity is compliant

1.2. Obtain, read, interpret, clarify and confirm work requirements

1.3. Select, and check for faults, equipment/tools for work activities

1.4. Select and wear personal protective equipment appropriate for the activity

1.5. Identify and address potential risks, hazards and environmental issues, and implement control measures

1.6. Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

1.7. Check and test remote control and equipment for correct operation

2. Start-up agglomeration circuit

2.1. Carry out pre-start checks

2.2. Ensure that all agglomeration circuit drives are set to remote and ready for operation

2.3. Ensure that all downstream equipment is operational and ready to receive the agglomerated product

2.4. Ensure that all feed circuits (including specific feed blend requirements) to the agglomeration circuit are available and ready to operate

2.5. Initiate plant operator sequence start

3. Operate and monitor agglomeration circuit

3.1. Read and interpret data from equipment indicators to determine agglomeration circuit efficiencies

3.2. Continuously monitor circuit to identify defects and potential problems

3.3. Adjust equipment within approved operating parameters to optimise performance, maintain efficient agglomeration and to meet product quality targets

3.4. Monitor and adjust the feed rate

3.5. Monitor and control the addition rate of binding agent

3.6. Monitor and control the dosing rate of leaching solution

3.7. Monitor and control the dosing concentration of leaching solution

3.8. Monitor and adjust the drum speed ratio

3.9. Complete all required documentation clearly, concisely and on time

3.10. Communicate end of shift information to oncoming shift

4. Respond to contingencies

4.1. Respond to alarms

4.2. Clear circuit blockages in accordance with site procedures

4.3. Perform manual start-up of individual items of equipment

4.4. Report maintenance issues as required

5. Monitor quality of agglomerate

5.1. Carry out physical tests to check quality of agglomerate

5.2. Organise laboratory tests to check quality of agglomerate

5.3. Respond to test information

6. Shutdown and maintain of agglomeration circuit

6.1. Initiate circuit shutdown

6.2. Perform post shutdown checks

6.3. Isolate equipment

6.4. Prepare agglomeration circuit for maintenance

6.5. Operate agglomeration drum using local control

6.6. Operate automated lubrication system and perform operator maintenance as required

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies applicable legislation, documentation, policies and procedures

implements requirements, procedures and techniques for the safe, effective and efficient operation of an agglomeration circuit including:

identifying and diagnose faults

selecting and using the required hand and power tools

handling dangerous materials

working in confined spaces

read/listen and interpret instrumentation, indicators and alarms

operating lift equipment (manual, cranes and loads)

accessing, interpret and apply technical and safety information

operate relevant plant and machinery

identify and report equipment maintenance requirements

works effectively with others to undertake and complete the operating an agglomeration circuit that meets all of the required outcomes including:

using a range of communications techniques and equipment to convey information to others

maintaining written and verbal reporting requirements and procedures

organising work activities to meet all task requirements

communicating clearly and concisely with others to receive and clarify work requirements

demonstrates completion of operating an agglomeration circuit that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

starting up agglomeration circuit

operating and monitoring the agglomeration circuit

responding to contingencies

monitoring the quality of agglomerate

shutting down and maintaining the agglomeration circuit

The candidate must demonstrate knowledge in operating an agglomeration circuit through:

accessing, interpreting and applying the organisation and site requirements and procedures for:

The candidate must demonstrate knowledge in operating an agglomeration circuit through:

accessing, interpreting and applying the organisation and site requirements and procedures for:

risk assessment and management

statutory compliance

applying equipment safety requirements

complying environmental procedures

complying with WHS procedures

applying isolation procedures

working in confined spaces

applying procedures for operating agglomeration circuits

identifying and report equipment maintenance requirements

interpreting and apply survey information and plans

operating relevant plant and machinery

applying diagnostic / fault finding techniques

operating relevant auxiliary equipment

maintaining appropriate records

complying with mine operational procedures

applying agglomeration drum operations and components

applying conveyor operations and components

applying pump operations and components

identifying plant and equipment limitations and operating parameters

applying conveyor, pump and agglomeration drum maintenance requirements

applying isolation standards and equipment isolation procedures

using metallurgical and technical data (basic)

being prepared for fire/accident/emergency

An assessor of this unit must satisfy the requirements of the NVR/AQTF or their successors; and Industry regulations for certification and licensing; and,

this unit must be assessed in the context of this sector’s work environment; and,

this unit must be assessed in compliance with relevant legislation/regulation and using policies, procedures, processes and operational manuals directly related to the industry sector for which it is being assessed; and,

assessment may be conducted in conjunction with the assessment of other Units of Competency; and,

assessment must confirm consistent performance can be applied in a range of relevant workplace circumstances; and,

assessors must demonstrate the performance evidence, and knowledge evidence as outlined in this Unit of Competency, and through the minimum years of current* work experience specified below in an Industry sector relevant to the outcomes of the unit; or,

where the assessor does not meet experience requirements a co-assessment or partnership arrangement must exist between the qualified assessor and an Industry subject matter expert. The Industry subject matter expert should hold the unit being assessed (or an equivalent unit) and/or demonstrate equivalence of skills and knowledge at the unit level. An Industry technical expert must also demonstrate skills and knowledge from the minimum years of current work experience specified below in the Industry sector, including time spent in roles related to the unit being assessed; and,

assessor and Industry subject matter expert requirements differ depending on the Australian Qualifications Framework Level (AQF) of the qualification being assessed and/or Industry Sector as follows:

Industry sector

AQF** Level

Required assessor or Industry subject matter expert experience

Drilling, Metalliferous Mining, Coal Mining, Extractive (Quarrying) and Civil Construction

1

1 Year

2

2 Years

Drilling, Coal Mining and Extractive (Quarrying)

3-6

3 Years

Metalliferous Mining and Civil Construction

3-6

5 Years

Other sectors

Where this Unit is being assessed outside of the Resources and Infrastructure Sectors assessor and/or Industry subject matter expert experience should be in-line with industry standards for the sector in which it is being assessed and where no Industry standard is specified should comply with any relevant regulation.

*Assessors can demonstrate current work experience through employment within Industry in a role relevant to the outcomes of the Unit; or, for external assessors this can be demonstrated through exposure to Industry by conducting frequent site assessments across various locations.

**Where a unit is being delivered outside of a Qualification the first numeric character in the Unit code should be considered to indicate the AQF level


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

1. Plan and prepare for agglomeration process

1.1. Access, interpret and apply agglomeration circuit documentation and ensure the work activity is compliant

1.2. Obtain, read, interpret, clarify and confirm work requirements

1.3. Select, and check for faults, equipment/tools for work activities

1.4. Select and wear personal protective equipment appropriate for the activity

1.5. Identify and address potential risks, hazards and environmental issues, and implement control measures

1.6. Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

1.7. Check and test remote control and equipment for correct operation

2. Start-up agglomeration circuit

2.1. Carry out pre-start checks

2.2. Ensure that all agglomeration circuit drives are set to remote and ready for operation

2.3. Ensure that all downstream equipment is operational and ready to receive the agglomerated product

2.4. Ensure that all feed circuits (including specific feed blend requirements) to the agglomeration circuit are available and ready to operate

2.5. Initiate plant operator sequence start

3. Operate and monitor agglomeration circuit

3.1. Read and interpret data from equipment indicators to determine agglomeration circuit efficiencies

3.2. Continuously monitor circuit to identify defects and potential problems

3.3. Adjust equipment within approved operating parameters to optimise performance, maintain efficient agglomeration and to meet product quality targets

3.4. Monitor and adjust the feed rate

3.5. Monitor and control the addition rate of binding agent

3.6. Monitor and control the dosing rate of leaching solution

3.7. Monitor and control the dosing concentration of leaching solution

3.8. Monitor and adjust the drum speed ratio

3.9. Complete all required documentation clearly, concisely and on time

3.10. Communicate end of shift information to oncoming shift

4. Respond to contingencies

4.1. Respond to alarms

4.2. Clear circuit blockages in accordance with site procedures

4.3. Perform manual start-up of individual items of equipment

4.4. Report maintenance issues as required

5. Monitor quality of agglomerate

5.1. Carry out physical tests to check quality of agglomerate

5.2. Organise laboratory tests to check quality of agglomerate

5.3. Respond to test information

6. Shutdown and maintain of agglomeration circuit

6.1. Initiate circuit shutdown

6.2. Perform post shutdown checks

6.3. Isolate equipment

6.4. Prepare agglomeration circuit for maintenance

6.5. Operate agglomeration drum using local control

6.6. Operate automated lubrication system and perform operator maintenance as required

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies applicable legislation, documentation, policies and procedures

implements requirements, procedures and techniques for the safe, effective and efficient operation of an agglomeration circuit including:

identifying and diagnose faults

selecting and using the required hand and power tools

handling dangerous materials

working in confined spaces

read/listen and interpret instrumentation, indicators and alarms

operating lift equipment (manual, cranes and loads)

accessing, interpret and apply technical and safety information

operate relevant plant and machinery

identify and report equipment maintenance requirements

works effectively with others to undertake and complete the operating an agglomeration circuit that meets all of the required outcomes including:

using a range of communications techniques and equipment to convey information to others

maintaining written and verbal reporting requirements and procedures

organising work activities to meet all task requirements

communicating clearly and concisely with others to receive and clarify work requirements

demonstrates completion of operating an agglomeration circuit that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

starting up agglomeration circuit

operating and monitoring the agglomeration circuit

responding to contingencies

monitoring the quality of agglomerate

shutting down and maintaining the agglomeration circuit

The candidate must demonstrate knowledge in operating an agglomeration circuit through:

accessing, interpreting and applying the organisation and site requirements and procedures for:

The candidate must demonstrate knowledge in operating an agglomeration circuit through:

accessing, interpreting and applying the organisation and site requirements and procedures for:

risk assessment and management

statutory compliance

applying equipment safety requirements

complying environmental procedures

complying with WHS procedures

applying isolation procedures

working in confined spaces

applying procedures for operating agglomeration circuits

identifying and report equipment maintenance requirements

interpreting and apply survey information and plans

operating relevant plant and machinery

applying diagnostic / fault finding techniques

operating relevant auxiliary equipment

maintaining appropriate records

complying with mine operational procedures

applying agglomeration drum operations and components

applying conveyor operations and components

applying pump operations and components

identifying plant and equipment limitations and operating parameters

applying conveyor, pump and agglomeration drum maintenance requirements

applying isolation standards and equipment isolation procedures

using metallurgical and technical data (basic)

being prepared for fire/accident/emergency

An assessor of this unit must satisfy the requirements of the NVR/AQTF or their successors; and Industry regulations for certification and licensing; and,

this unit must be assessed in the context of this sector’s work environment; and,

this unit must be assessed in compliance with relevant legislation/regulation and using policies, procedures, processes and operational manuals directly related to the industry sector for which it is being assessed; and,

assessment may be conducted in conjunction with the assessment of other Units of Competency; and,

assessment must confirm consistent performance can be applied in a range of relevant workplace circumstances; and,

assessors must demonstrate the performance evidence, and knowledge evidence as outlined in this Unit of Competency, and through the minimum years of current* work experience specified below in an Industry sector relevant to the outcomes of the unit; or,

where the assessor does not meet experience requirements a co-assessment or partnership arrangement must exist between the qualified assessor and an Industry subject matter expert. The Industry subject matter expert should hold the unit being assessed (or an equivalent unit) and/or demonstrate equivalence of skills and knowledge at the unit level. An Industry technical expert must also demonstrate skills and knowledge from the minimum years of current work experience specified below in the Industry sector, including time spent in roles related to the unit being assessed; and,

assessor and Industry subject matter expert requirements differ depending on the Australian Qualifications Framework Level (AQF) of the qualification being assessed and/or Industry Sector as follows:

Industry sector

AQF** Level

Required assessor or Industry subject matter expert experience

Drilling, Metalliferous Mining, Coal Mining, Extractive (Quarrying) and Civil Construction

1

1 Year

2

2 Years

Drilling, Coal Mining and Extractive (Quarrying)

3-6

3 Years

Metalliferous Mining and Civil Construction

3-6

5 Years

Other sectors

Where this Unit is being assessed outside of the Resources and Infrastructure Sectors assessor and/or Industry subject matter expert experience should be in-line with industry standards for the sector in which it is being assessed and where no Industry standard is specified should comply with any relevant regulation.

*Assessors can demonstrate current work experience through employment within Industry in a role relevant to the outcomes of the Unit; or, for external assessors this can be demonstrated through exposure to Industry by conducting frequent site assessments across various locations.

**Where a unit is being delivered outside of a Qualification the first numeric character in the Unit code should be considered to indicate the AQF level

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Access, interpret and apply agglomeration circuit documentation and ensure the work activity is compliant 
Obtain, read, interpret, clarify and confirm work requirements 
Select, and check for faults, equipment/tools for work activities 
Select and wear personal protective equipment appropriate for the activity 
Identify and address potential risks, hazards and environmental issues, and implement control measures 
Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency 
Check and test remote control and equipment for correct operation 
Carry out pre-start checks 
Ensure that all agglomeration circuit drives are set to remote and ready for operation 
Ensure that all downstream equipment is operational and ready to receive the agglomerated product 
Ensure that all feed circuits (including specific feed blend requirements) to the agglomeration circuit are available and ready to operate 
Initiate plant operator sequence start 
Read and interpret data from equipment indicators to determine agglomeration circuit efficiencies 
Continuously monitor circuit to identify defects and potential problems 
Adjust equipment within approved operating parameters to optimise performance, maintain efficient agglomeration and to meet product quality targets 
Monitor and adjust the feed rate 
Monitor and control the addition rate of binding agent 
Monitor and control the dosing rate of leaching solution 
Monitor and control the dosing concentration of leaching solution 
Monitor and adjust the drum speed ratio 
Complete all required documentation clearly, concisely and on time 
Communicate end of shift information to oncoming shift 
Respond to alarms 
Clear circuit blockages in accordance with site procedures 
Perform manual start-up of individual items of equipment 
Report maintenance issues as required 
Carry out physical tests to check quality of agglomerate 
Organise laboratory tests to check quality of agglomerate 
Respond to test information 
Initiate circuit shutdown 
Perform post shutdown checks 
Isolate equipment 
Prepare agglomeration circuit for maintenance 
Operate agglomeration drum using local control 
Operate automated lubrication system and perform operator maintenance as required 
Access, interpret and apply agglomeration circuit documentation and ensure the work activity is compliant 
Obtain, read, interpret, clarify and confirm work requirements 
Select, and check for faults, equipment/tools for work activities 
Select and wear personal protective equipment appropriate for the activity 
Identify and address potential risks, hazards and environmental issues, and implement control measures 
Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency 
Check and test remote control and equipment for correct operation 
Carry out pre-start checks 
Ensure that all agglomeration circuit drives are set to remote and ready for operation 
Ensure that all downstream equipment is operational and ready to receive the agglomerated product 
Ensure that all feed circuits (including specific feed blend requirements) to the agglomeration circuit are available and ready to operate 
Initiate plant operator sequence start 
Read and interpret data from equipment indicators to determine agglomeration circuit efficiencies 
Continuously monitor circuit to identify defects and potential problems 
Adjust equipment within approved operating parameters to optimise performance, maintain efficient agglomeration and to meet product quality targets 
Monitor and adjust the feed rate 
Monitor and control the addition rate of binding agent 
Monitor and control the dosing rate of leaching solution 
Monitor and control the dosing concentration of leaching solution 
Monitor and adjust the drum speed ratio 
Complete all required documentation clearly, concisely and on time 
Communicate end of shift information to oncoming shift 
Respond to alarms 
Clear circuit blockages in accordance with site procedures 
Perform manual start-up of individual items of equipment 
Report maintenance issues as required 
Carry out physical tests to check quality of agglomerate 
Organise laboratory tests to check quality of agglomerate 
Respond to test information 
Initiate circuit shutdown 
Perform post shutdown checks 
Isolate equipment 
Prepare agglomeration circuit for maintenance 
Operate agglomeration drum using local control 
Operate automated lubrication system and perform operator maintenance as required 

Forms

Assessment Cover Sheet

RIIPHA303D - Operate agglomeration circuit
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

RIIPHA303D - Operate agglomeration circuit

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: